RICE CAKE MACHINES, for the production of rice cakes. Are rice and cereal puffing machines, pop machines designed and manufactured entirely in Italy for the production of puffed rice cakes. Rice cakes can be made of: rice, corn, wheat, buckwheat or any other cereal, rice mixed with other cereals, or micro-pellets from cereals, in many sizes and shapes.
FEEDING SYSTEM
Automatic system with vibrating conveyors
capable to feed rice cakes on edge at a determined quantity to the packaging machine.
The horizontal packaging machine is suitable for the packaging of rice cakes on-edge, in both version with manual or fully automatic feeding.
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CEREAL PUFFING MACHINE suitable to puff up all kind of cereals (wheat, rice, corn, barley, oats, oats rings, etc). Machine capable to expand cereals by starting on a cereal precooking and subsequent compression. And reléase of pressure- fully automatic – continuous process – finally product is collected inside the expansion chamber Capacities from 30, 50 100, 200 to 400 kg/h. Single machine or complete plant with automatic feeder of raw material.
EXTRUDER
MEGLIO I DATI EFFETTIVI DI SOPHIE
Extruder shown in this page is of simple, strong design, which, besides easy, troublefree operation, also provides for turning out a wide range of different puffed products. It can process lots of different raw materials, either singly or mixed, including maize grits, broken rice, wheat semolina, whole wheat, bran etc. The core of the machine is the head which comprises cylinder, extrusion screw and die. It is fitted with two interchangeable heads, one long and one short. Which one is used depends on product and what type of raw material is being processed.
In order to grant a high degree of versatility, the extruder screw can be driven by a suitable A.C. motor or on request by a D.C. motor at variable speed. Besides individual extruders, we supply whole processing lines from raw material infeed to finished product. Capacity 120 or 220 or 420 Kg/h of finished product.
The illustration shows a line for making flavoured corn curl consisting of: a raw material bin/mixer with an extruder supply screw, the extruder, a pneumatic conveyor, a gas-heated rotary drier and a rotary flavouring drum complete with a flavouring supply tank.
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SOPHIE http://www.snacksfoodmachine.com/
The raw materials are put into the powder mixer and then sent to the screw head extruder through the screw conveyor. When they are about to be extruded, the sandwich liquid in the sandwich machine is poured into it. After being shaped by the shaping machine, it is sent to the oven for drying by the elevator. The dry sandwich snacks are sent to the seasoning machine by the elevator for seasoning. Finally, it is packaged by the packaging machine.
Our food Corn Puff+Co-extrusion Pillow Snacks Process Line can produce a variety of puffed snacks. For example: directly puffed snacks such as puffed balls, puffed rings, and puffed strips, and sandwich puffed snacks such as small pillow sandwich, square tube sandwich, and round tube sandwich. Snacks of different shapes can be achieved by changing molds.
Kurkure Cheetos Niknaks Process Line
Kurkure Cheetos and Nik Naks are all popular snack foods that are made using a food snacks extrusion process. In this process, corn grits are mixed with water to create a dough-like consistency, which is then fed through a snack extruder. The food snacks extruder applies pressure to the dough and forces it through a shaped die, which gives the snack its characteristic shape. The snack is then fried or baked to give it its crunchy texture and flavor.
Once cooled, it is coated with a seasoning, such as cheese or spicy flavors, to give it its final flavor. Extruded snacks like Kurkure, Cheetos, and Nik Naks are popular because they are crunchy, tasty, and convenient to eat.The frying process can be adjusted to achieve the desired level of crispiness and golden color.
After frying, the Kurkure, Cheetos, and Nik Naks are cooled and seasoned with a variety of flavors such as cheese, spicy, or barbecue. A baked version is also possible by using the oven instead of the fryer, this change in the process makes the snack bit healthier, but the texture may change from super crunchy to crispy.
Equipment operation process
The corn grits are evenly mixed with a certain proportion of water in the flour mixer and then enter the rotating head extruder. After being extruded and kneaded by the two turntables, the corn grits become an irregular twisted shape and are cut into your desired shape by a cutter. After the required length, it enters the continuous frying machine. After the continuous frying machine is sent to the vibration deoiling machine for deoiling, it is sent to the seasoning machine for seasoning and finally packaged. If you don’t want to fry, we also have a healthier baked Cheetos production line. By replacing the continuous fryer with an ordinary continuous multi-layer oven, you can get baked Cheetos.
Doritos Tortilla Corn Chips Process Line
Doritos Tortilla Corn Chips Process Line is a new technology that replaces traditional production with twin-screw extrusion technology.
The production line includes mixing materials, Extruding, Forming, Frying, Deoiling, Flavoring, and Packing. No need boiler and the production process is simplified, efficient, environmentally friendly, and low-carbon. By changing the mold and the forming and cutting machines, it is possible to produce chips in a range of shapes, including strips, waved square sheets, diamond sheets, pillows, and triangles. The Crispy Rice, Salad Chips, and Bugles chips are all varied, and the taste is crisp and not greasy.
For more information about the Doritos Tortilla Corn Chips Process Line, please kindly send an inquiry
Equipment operation process
The raw materials are mixed thoroughly by the mixer and then enter the twin-screw extruder. They are extruded into sheets and sent to the roller cutter for cutting and shaping. The crumbs are then separated by the separation barrel for frying and seasoning
2D/3D Pellet Snack Production Line
2D 3D Snack Pellet Making Machine is a type of food extruder that can be used to create a wide variety of snack pellets.
Snack Pellet Extruder Machine can process various raw materials, including starch-based grains and roots such as wheat flour and corn flour. The machine comes with various dies and accessories, we are able to supply solution for classical die-face cut 2D pellet (screw, shell, net, animal, cartoons), sheet pellet, 3D pellet snacks and slanty tubes etc., which are quite popular in the market.
For more information about the 2D 3D Snack Pellet Making Machine, please send an inquirí
Equipment operation process
The raw materials are mixed by the powder mixer and then enter the extruder for extrusion into tablets. After being plasticized by the molding machine, they enter the drum dryer for drying. After the dried semi-finished products are screened by the screening machine, they enter the five-layer, seven-meter baking machine for baking. The baked and puffed snacks can be packaged after cooling and seasoning.
Bugles & Crispy Chips Production Line
Twin-screw extrusion technology to produce bugles/crispy chips. The production line including mixing materials, Extruding, Forming, Frying, Deoiling, Flavoring and Packing.
The production process is simplified, efficient, environmentally friendly and low-carbon. The final chips shape can be various by changing the cutting roller on forming machine , such as pillows, bugles, sticks, ducks, heart, etc.
The raw materials can be most of grains flour, like corn flour, wheat flour, rice flour, buckWheat flour etc. By adding some pea flour, beans flour, it can also produce popular protein chips.
For more information about the Doritos Tortilla Corn Chips Process Line, please kindly send an inquiry.
Production Sample
The raw materials of this snack can be single materials such as rice flour, corn flour, flour, etc., or various mixed materials. The shape can be changed by simply changing the mold, molding machine, and cutting machine. For example: strips, corrugated squares, diamond sheets, wavy shapes, pillow shapes and horn shapes.
Bread Crumbs & Panko Crumbs Production Line
Extruded Bread crumbs are made by directly extruding and pulverizing flour or other ingredients and producing small crumbs or flakes similar to traditional breadcrumbs. They are characterized by a hard and brittle texture, a chewy mouthfeel, and an uneven appearance.
Panko breadcrumbs are fermented bread crumbs, they have a distinct bread-like flavor, a good taste after frying, good color, and low oil absorption. Panko bread crumbs are flakier and have a different texture than regular bread crumbs therefore, fried food coated in panko will have a crispier texture than those coated in regular bread crumbs.
The bread crumbs making machine can produce various sizes and shapes of bread crumbs, such as Japanese panko crumbs, American granular crumbs, and Chinese flake crumbs, etc. During the production process, there is less waste which also helps to reduce the production cost. Bread crumbs are widely used in the food processing industry as a supplementary material, such as coating meat steaks, chicken, and other foods to give them a crispy texture after frying.
For more information about Bread Crumb Making Machine, please send an inquirí
Equipment operation process
The bread crumb production line is divided into fresh bread crumbs and puffed bread crumbs. The fresh bran production line is: flour mixing machine, twin-screw extruder, circular vibrating screen, and vibrating screening machine. The puffed bran production line is: powder mixing machine, twin-screw extruder, traction cutting machine, pulverizer, vibrating fluidized bed, and vibrating screening machine.
Production Sample
Bread crumbs are widely used as food additives to coat the surface of fried pasta, such as fried chicken, chicken wings, chicken legs, hamburger patties, etc., to make them bright and attractive in color and crispy in taste. Bread crumbs of various shapes can also be produced through molds, such as needle-shaped, crescent-shaped, etc.
TVP/TSP/soya Protein Food Process Line
The Textured Soya Protein/Vegetarian Soya Meat/Soya Nugget Food Process Line is a type of food processing equipment that is used to produce textured soya protein, vegetarian soya meat, and soya nuggets. The resulting product has a fibrous texture similar to meat and a chewy taste, it’s also known as TVP, TSP, Soya Chunks, Soya Protein, Soya Protein Crumbs, etc.
Textured Soya Protein/Vegetarian Soya Meat/Soya Nugget Food Process Line takes Defatted soybean meal, pea protein, peanut meal, etc as main raw materials. After mixing, extruding, cutting, and drying.
Soya chunks making machine is widely used in the meat products industry, fast food production, deep frozen food production, and all kinds of vegetarian snacks and food. These products are versatile and can be used in a wide range of applications, for example, in meatballs, burgers, sausages, meatloaf, and stews.
For more information about the soya chunks making machine, please kindly send an inquiry.
Equipment operation process
The protein production line is an intelligent production line developed by our company based on many years of experience in producing and selling extrusion equipment and advanced foreign technology and equipment. After the raw materials are put in, and after stirring, extruding, shearing, drying and other steps, a distinct layer-by-layer microstructure can be obtained
Production Sample
The protein and vegetarian meat products produced by our machines have the characteristics of high protein content, no cholesterol and animal fat, taste more like meat, absorb oil, water and taste, etc. It can be widely used in meat products, fast food, quick-frozen food, and can also be made into various vegetarian meat snack foods and vegetarian delicacies.